Extrusion and spheroinization is the new pelletization range that builds on the proven Umang's proven technology and its benefits. The pelletization system ensures various designs of extrusion like screw extrusion, radial extrusion, cone extrusion, dome extrudsion, basket extrusion, die roller extrusion or mixer extruder to be fitted on top of the twin spheronization system ensures that process and validation wise there is no difference to the extrusion design and operation parameters and design. This unique design of machine, meshes and pressing cams with chequered plate design makes the not only a perfect wet granulator but also an ideal pelletization machine.
The outstanding feature of the combined extrusion and spheronization combined pelletization system is the integrated and CIP optimized design. Connections, cabling and supplies are completely integrated, covered and sealed so the outside of the machine is smooth and very easy to clean. The innovative discharge valve design and optimized seals inside the bowl allow for CIP. As a result of this the our Extrusion and spheroinization is highly flexible, quick product changeover increases productivity and cost effectiveness.
The Extrusion and spheroinization ranges from 50 Kgs. / batch to 400 Kgs./ batch featuring through the wall design and movable head, allowing operation with platform and dust-free discharging via a linked mill directly into an IBC. The Extrusion and spheroinization can be stand-alone or linked to a fluid bed to form an integrated system. A high shear mixer can also be connected to the Extrusion and spheroinization system.
Technical Specifications for Extrusion and Spheronization:
|Model||Extrusion and Spheronization - LAB||Extrusion and Spheronization “ 30||Extrusion and Spheronization “ 100||Extrusion and Spheronization “ 250|
|Batch capacity||20 “ 500 kgs/Batch||20 “ 30 kgs/hr.||30 “ 100 kgs/hr.||50 “ 250 kgs/hr.|
The Umang Pharmaceutech Test Station is located in Vasai, THane, conveniently located very close to Mumbai airport, only forty five minutes from Mumbai International Airport. The Test Station's purpose is to assist our Pharmaceutical and Biopharmaceutical Industry customers with feasibility testing of their products on our equipment, and to be a partner with them in the process development as they move forward from the Research and Development stages to clinical production, and eventually into full-scale Manufacturing.
The station combines decades of design and development know-how in the pharmaceutical industry with the very latest in processing equipment to provide you with a unique opportunity for feasibility, development, and small-scale manufacturing of pharmaceutical products.
Your needs are critical and individual. The UMANG Pharmaceutical Test Station has been designed to meet those needs.
Our expertise in formulation development extends to the development of all conventional dosage forms. Our strategic alliances broaden the scope to consider many Novel Drug Delivery Systems (NDDS), including transdermal & liposomal delivery systems. We consider multiple approaches to improve the bioavailability of drugs. We have expertise in improving delivery of poorly soluble/ permeable drugs and the capability to screen potentially innovative drugs based on pharmacokinetic properties. We possess pelletization, drug-layering, particle-coating and other technologies to achieve extended release profiles for tablets or capsules.
Our analytical development services include assay and RS method development and validation, dissolution method development and validation, stability studies as per ICH guidelines, polymorphic form characterization (DSC/TGA/XRD/Microscopy), cleaning validation studies and HPLC to UPLC method conversions.
What type of material is suitable to process in a dome extruder ?
Non-sticky , powdered
What are the particle size constraints of a dome extruder?
There are no constraints we design the machine as per your product requirements .
Will the process in a dome extruder heat up my material excessively ?
No there is a uniform air distribution in the machine.
How often should I clean the machine dome extruder? Are the parts easily available ?
Yes the parts are easily accessible for product change over.
Do you offer the machine dome extruder in mild steel construction for industrial application ?
Yes we do offer the same for procie sensitive products / segments .
How quick can we get the delivery of the machie dome extruder ?
3-4 weeks depending on the size.
Do you provide a complete processing line ?
Yes we do give machine from high shear mixing to extrusion , spheronization to fluid bed drying/coating as per product / process needs.
Is the Extruder and powder feeder controlled by a inverter?